FREE STALL BARN

Free Stall barn

SUITABLE FOR A WIDE RANGE OF ANIMAL HOUSING

Whether for short-term needs or for longer-term applications, and whether to allow for efficient management of your livestock or to protect them from the elements, a SmartShelters free stall shelter will keep your herd happier, healthier and more productive.

WHAT IS A FREE STALL BARN?

Free stall shelters are permanent structures designed to house livestock and provide them with feed and water. Typically designed to house cattle for extended periods, free stall shelters will usually feature both feed alleys and bedding areas.

Free stall barns bring a wealth of benefits, including:

  • More effective feed rationing, reducing wastage and lowering cost
  • A SmartShelters free stall shelter is 3-4C cooler in summer and 3-4C warmer in winter, improving herd health, comfort and productivity
  • More efficient herd management and monitoring
Free stall barn
Farming

BENEFITS

The use of super strength membrane structure fabric for the best ventilation, light and UV protection

The strongest construction in class

High wind and high snow certifications

A wide range of spans and heights, from 6m wide to 40m and beyond!

Robust build quality, made right here in NZ

Comprehensive engineer certification, built to AS/NZS 1170.2:2021

WHY SMARTSHELTERS IS THE SMART CHOICE

100+ YEARS OF EXPERTISE

As New Zealand’s first shelter manufacturer, we bring over a century of experience. Our in-depth industry knowledge ensures you receive the best advice and the right shelter tailored to your needs.

PROUDLY NEW ZEALAND MADE

Manufactured in Auckland, our shelters are built for New Zealand’s toughest weather conditions. Local production means fast and easy repairs, replacements, and maintenance.

INDUSTRY-LEADING 12-YEAR WARRANTY

Our 12-year warranty is the longest in the market and covers both the frame and the cover against product faults. We use only premium materials to ensure durability in any condition, giving you peace of mind.

ENGINEERED TO AUS/NZ 1170:2:2021

SmartShelters meet the latest engineering standards, ensuring compliance with building codes and Health & Safety requirements. Designed for your exact location, whether in the Far North or the Deep South.

DURASTEEL - HIGH STRENGTH STEEL FRAMEWORK

We use C350-grade Australian-manufactured structural steel, featuring a 4mm thick rectangular profile in our main portals for maximum strength.

SMARTSHIELD® – THE WORLD’S BEST STRUCTURAL FABRIC

Our premium-grade ripstop fabric is the highest-performing structure fabric globally and is exclusively available in New Zealand through SmartShelters products, delivering unmatched longevity and weather resistance.

SMART RANGE – FLEXIBLE SIZES & CUSTOMISATION

Our span ranges from 6m to 45m wide, with multiple height options and in any length. Choose from a range of customisable options and add-ons to suit your needs.
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frequently asked questions

How much does a free stall barn cost?

It’s important to view your free stall barn not as a cost, but as an investment – the right construction will enable you to work smarter and be more productive, while also protecting your livestock. As such, the lowest initial price doesn’t often work out to be the lowest price in the long term. Quality matters.

That fact aside, free stall barns can be any and every price. There are a number of factors that will influence the price of your construction, including:

  • Width, length, height and overall square metreage
  • Width in relation to length (on a square metre basis, a short and wide structure is less efficient to build than a long and wide structure)
  • The application and layout of the design
  • Location factors that will affect the design (e.g. altitude, snow loading and wind ratings)
  • Ground conditions that will influence the design of the foundation
  • The site location (the more easily accessible the site, the lower the cost of construction)
  • The configuration of options (e.g. end walls, doors, side eaves, guttering, etc.)
How much room do cows need in a free stall barn?

At SmartShelters we recommend that a free stall barn used for feeding and bedding should offer each cow:

  • At least 10-12m² of floorspace
  • At least 750mm of feed face
How do you manage effluent in a free stall barn?

There are two main strategies for managing effluent in a free stall barn: through drainage systems and/or through bedding.

Having a large herd of cattle in the same confined space, each of which produces around 50L of waste a day, makes effluent runoff an unavoidable reality. Your free stall shelter will therefore need to be built with drainage in mind, both in terms of site choice and of in-shelter drainage systems.

Smart drainage can efficiently manage effluent runoff, sending it directly to the farm effluent system. SmartShelters feed stall shelters are designed to be easily cleaned, keeping cows healthier and farm hands happier.

How much milk do cows produce in a free stall barn?

It stands to reason that a sheltered herd will be healthier, and a healthier herd will be more productive. That fact aside, the major increase in production is in cases where winter milking is made viable. If you can milk your herd at a time when you previously hadn’t, the benefits of a free stall barn become clear.

But even if you already milk in winter, or you have no plans to do so, the cost savings that a SmartShelter construction can offer are compelling. Dramatically reduced feed expenditure, a healthier herd and efficient management can see the cost of the barn quickly paid back through savings alone.

Contact a member of our experienced team today to discuss a truly smart shelter solution for your property.

Make the Smart Choice by Choosing SmartShelters

Protect what matters with New Zealand-made shelters built on 100 years of trusted expertise. Contact us today!

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